DIE CUTTING

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Technological advancements in die cutting have kept it as one of the fastest and most accurate methods of large scale manufacturing for a range of products. The most common products created through die cutting include marketing and promotional material, shop displays and packaging.

Die cutting involves a large die, also known as a cutting forme, being inserted in to a press and used to cut and crease designs out of other materials.

Our in-house die making department uses state of the art technology to prepare our die components which are then precisely assembled by hand.

We then use a variety of presses, including the extreme high throughput Bobst Auto Platen, to process the prepared materials with the forme.

MANUFACTURING SPECIFICATIONS

MACHINES

BOBST AUTO PLATEN
HEIDELBERG CYLINDER
ROLLER PRESS

MATERIALS

CORRUGATED BOARD
CORRUGATED PLASTIC
CARD
SCREENBOARD
PAPER
VINYL

MAX FORME SIZE

1600x1200mm
AUTO PLATEN

1600x1200mm
LARGE PLATEN

1320x940mm
PLATEN

3000x2500mm
ROLLER PRESS

USES

SHOP DISPLAYS
PACKAGING
HANGING DISPLAYS
SHOP SHELVES
BUSINESS CARDS
STICKERS

DIE MAKING

To get the best results out of die cutting services we recommend you use our in-house die making department.

We use only the best materials imported from around the world and the latest in technology to create precision formes with a long lifespan.

Click Here to learn more about our die making department.

ADVICE

Our experienced staff will be happy to help you decide if die cutting is the best method of manufacturing your product.

While larger production runs are generally suited to die cutting, the specifics of your job complexity, material or size may better suit one of our other facilities.

Click Here to contact us today and learn more about the benefits of die cutting.

DESIGNS

If your product already has CAD files our designers can take these and convert them in to die cutting forme designs.

If you have a general plan of what you need but aren’t sure about the specifics, our designers can help you create all kinds of original designs for displays, stands and packaging.

COMMON DIE CUTTING QUESTIONS

SHOULD I DIE CUT MY PRODUCT?

Die cutting suits a wide range of product manufacturing and is generally the best option for large production runs. Some of the most common items we die cut are promotional stands, packaging, business cards, stickers, shop displays and many other promotional items.

Our staff will be happy to give you a free consultation and help you decide on the best method of manufacturing.

HOW LARGE CAN MY PRODUCT BE?

Our Bobst Platen can handle die cutting formes up to a size of 1600x1200mm. The die cutting formes used to cut the products are usually a bit larger than the CAD designs provided.

Our Roller Press facilities are capable of cutting larger formes but they must be manually fed and cannot benefit from additional tools such as counters and strippers.

WHAT MATERIALS CAN I USE?

Die cutting formes are capable of cutting a wide range of materials of varying thickness and texture. Most commonly are fluted card or corrugated plastics and cardboard, often with a mounted printed sheet. For less conventional materials such as thick plastics, wood or fabrics we have other facilities that better suit them.

Our manufacturing facilities are capable of making all kinds of products using a wide variety of materials.

If you'd like to see some great examples of products we've made, please have a look at our gallery on the main Manufacturing page by clicking the button below.